Au Courant

A multiple exposure picture (one of 68 Colorado Springs images created by Century Magazine photographer Dickenson Alley) of Tesla

A multiple exposure picture (one of 68 Colorado Springs images created by Century Magazine photographer Dickenson Alley) of Tesla


au courant
Per Merriam Webster
adjective au cou·rant \ˌō-ku̇-ˈräⁿ\
Simple Definition of au courant
Popularity: Bottom 50% of words
: knowing about the newest information, trends, etc.
: stylish or current.

The 19th century started with the battle of the currents. Thomas Edison battled with George Westinghouse and Nikola Tesla. The DC current generating system invented by Edison was less suitable for transmitting current over large distances. Westinghouse put in place a 3 phase AC system invented by Tesla at a generating plant beneath Niagara Falls to supply power to the businesses of Buffalo. The big advantage of AC was the ability to use a simple transformer to change the voltage. High voltage transmission lines make long distance transport of electric power affordable. The original 25 cycle AC morphed into the 60 cycle AC power grid that spans the country. DC power faded into battery powered applications like car starter motors and flashlights.

Even though the transistor was invented in 1947, it remained a low power DC device into the 80’s. Chrysler invented an electronic spark advance and introduced it in 1978. It was taken out of service in 1980 because the ballast resistor needed to protect the power transistor proved to have a poor service life.

Balast resistors protected the power transistor running the spark coil until 1982 picture by  Mr Choppers

Balast resistors protected the power transistor running the spark coil until 1982 picture by Mr Choppers

Finally in 1982 we had a transistor that could successfully process a higher amperage 12V DC application. We no longer think about changing points and plugs. This used to be a biannual ritual.

Even for the engineers leading the charge into the bright new future, technology advances catch us by surprise. Moores law on the ever increasing number of transistors on a chip is well known. Other related advances in silicon power transistors seem to happen invisibly. We all got used to 12 volt DC vehicle power systems. Now with have hybrids and electric vehicles with DC voltages north of 800 volts. Driving this charge is the serious drop in the price of power transistors. I was reading about a tiny DC to DC voltage converter that can squeeze a whole bunch of extra life out of a simple dry cell battery.

DC to Dc voltage converters have dramatically dropped in price

DC to Dc voltage converters have dramatically dropped in price


The harder part is switching gears myself and utilizing inexpensive 48 volt DC to 24 volt DC converters when designing my current new electric vehicle offering. They are a surprisingly good match to low current LED lighting.

DC current will splash back onto the public stage. We are seeing it already in very long distance transmission lines, electric vehicles, superconductive materials. The development effort needed to bring this to pass has been going on for a while. To the observing public the change will appear to happen overnight.

Options All in Families

Jean Stapleton and Carol O Conner appealed to our nostalgia for past that they portrayed as simpler than the reality.

Jean Stapleton and Carol O Conner appealed to our nostalgia for past that they portrayed as simpler than the reality.


In 1972 the Auto Industry manufactured 2 million identical Chevy Caprices. Those were the days. Identical is boring for the assembly line worker. I am positive that a typical Caprice auto assembly line assignment of installing the same three bolts on every car going by, would drive me bonkers. As an engineer, it was all about manufacturing speed. 2 million per year works out to one part every 4 seconds for a three shift operation. And God help you if the vehicle needed 8 copies for parts like pistons. Henry Ford would be proud. You can have any color that you want as long as it is black. 1972 was the high water mark for utilizing mass production to reduce manufacturing cost by making only identical copies. The high volume price convinced most buyers to compromise what they wanted. (An Ford F150 pickup truck at 500,00 annual volume is the highest selling model today,but the volume includes two entirely different chassis in that quantity)
Computerized ERP systems increased our ability to manage a degree of variability. This is not enough by itself. In most cases a buyer cannot afford to have most manufactured products custom and designed just for them. The first test Chrysler Minivan that I built cost $1,000,000. This bargain price was only possible because we were building 100 test units. I never have had personal money of this magnitude to spend on having a vehicle designed just for me. In the real market place, it is possible to purchase optional features for those items that are sufficiently popular to have enough buyers to share the design, development and testing cost.
While we were planning the families of options to fit within the Chrysler Minivan family, we built in the ability to make a camper van.
VW offered a recreational vehicle version of their minivan to fill their sales queue

VW offered a recreational vehicle version of their minivan to fill their sales queue

To this day there is a split within the Chrysler minivan sheet metal frame behind the front seats to enable creation of a camper vehicle frame. Chrysler Minivan sales have been high enough that they never needed to go after the camper market segment. Other makers such as VW discovered that niche in Europe.
The buyers would like to think that they can custom order whatever they want. The reality is that someone has engineered a family of product so that the buyer can customize within a range of options.
by Sarah Afshar - My love for Gatorade goes beyond

by Sarah Afshar – My love for Gatorade goes beyond

Yes, you can choose the flavor of gatoraid that you want but it comes in the same bottle off of the same packaging line