Fill ‘ER Up

Vehicles require an energy refil

How long do you want to spend refilling your vehicle with energy? Most of us grew up driving gasoline powered vehicles that refill in about 10 minutes. This experience sets our notion of how long this should take. None of us even think about the investment in infrastructure that makes that possible.

Gasoline truck delivering fuel

Closest in the chain is the investment made by the gas station owner in tank capacity to supply their customers with energy for two days. It takes a scare like a “gas shortage” for the average public to even consider this fact. When a “gas shortage” with the long line at the pumps occurs, what is really happening is every one is topping up their gas tanks. The amount of energy required to top up everyone’s tank is greater than the 2 days of supply at the stations.

Pipelines and gasoline delivery infrastructure blankets the country

The gasoline delivery truck is refilled from a local tank farm that is fed by a pipeline, tanker truck, rail tankcar, supertanker etc. transport system that has been put in place over the last century. It is not surprising that none of us can remember a time when it was not there.

Electric feed to many gas stations are the size of your home feed

Electric utilities provide power to virtually all stations. They all use electricity to run the lights and the signs. As you can see in the picture, the size of the wires matches the size that feeds your house.

A USB cord does a great job of supplying energy to your smart phone. You will wait a long time for dinner if you try to use it to power your electric stove. Obviously the point that I am trying to make is that most existing stations are set up to deliver gasoline, not electricity. Even though they happen to have an electric power feed it is way too small for them to convert to supplying electric vehicles.

The US has some infrastructure for delivering electricity. The Grid as it exists today was set up so that the individual electrical producers could help each other at times of high demand. Accordingly it can transport about 5% of the power that we use. This lack of electrical transport capacity is before we try to add the additional requirement of powering our vehicles. Contrast this with the gasoline transport system that can deliver 100% of that type of energy. As we try to migrate to electrical powered vehicles a few pieces of infastructure are missing.

Grid scale electricity storage

Energy stations will need to have 2 days worth of usage stored on site. We as consumers like to travel en masse on holiday weekends. Peak demand spikes are best handled by local inventory. I can picture notable power blackouts the first time a summer power grid overload due to hot weather occurs before the 4 of July holiday weekend. It will be hard to chose between staying cool while packing and filling up the car for the trip to the beach.

The center of the US is sparsely populated


Solving the lack of electrical transmission capacity will take greater creativity. I can picture a time in the near future where visually looking for landmarks like windmills or solar farms will be how you guide yourself toward your next refill. It does not make sense to spend money on transport when the electricity can be renewably generated locally.

Getting back to the first question. This EV will take all day to refill with energy based on the size of the charging wire. That is Ok when you have the time to wait. Changing to a larger size wire only fixes part of the issue. Using a fire hose to fill your swimming pool is not faster if it is still hooked up to your back faucet. We are all considering switching to electric vehicles. None of us are sure when there will be enough infrastructure to support our actual needs.

Au Courant

A multiple exposure picture (one of 68 Colorado Springs images created by Century Magazine photographer Dickenson Alley) of Tesla

A multiple exposure picture (one of 68 Colorado Springs images created by Century Magazine photographer Dickenson Alley) of Tesla


au courant
Per Merriam Webster
adjective au cou·rant \ˌō-ku̇-ˈräⁿ\
Simple Definition of au courant
Popularity: Bottom 50% of words
: knowing about the newest information, trends, etc.
: stylish or current.

The 19th century started with the battle of the currents. Thomas Edison battled with George Westinghouse and Nikola Tesla. The DC current generating system invented by Edison was less suitable for transmitting current over large distances. Westinghouse put in place a 3 phase AC system invented by Tesla at a generating plant beneath Niagara Falls to supply power to the businesses of Buffalo. The big advantage of AC was the ability to use a simple transformer to change the voltage. High voltage transmission lines make long distance transport of electric power affordable. The original 25 cycle AC morphed into the 60 cycle AC power grid that spans the country. DC power faded into battery powered applications like car starter motors and flashlights.

Even though the transistor was invented in 1947, it remained a low power DC device into the 80’s. Chrysler invented an electronic spark advance and introduced it in 1978. It was taken out of service in 1980 because the ballast resistor needed to protect the power transistor proved to have a poor service life.

Balast resistors protected the power transistor running the spark coil until 1982 picture by  Mr Choppers

Balast resistors protected the power transistor running the spark coil until 1982 picture by Mr Choppers

Finally in 1982 we had a transistor that could successfully process a higher amperage 12V DC application. We no longer think about changing points and plugs. This used to be a biannual ritual.

Even for the engineers leading the charge into the bright new future, technology advances catch us by surprise. Moores law on the ever increasing number of transistors on a chip is well known. Other related advances in silicon power transistors seem to happen invisibly. We all got used to 12 volt DC vehicle power systems. Now with have hybrids and electric vehicles with DC voltages north of 800 volts. Driving this charge is the serious drop in the price of power transistors. I was reading about a tiny DC to DC voltage converter that can squeeze a whole bunch of extra life out of a simple dry cell battery.

DC to Dc voltage converters have dramatically dropped in price

DC to Dc voltage converters have dramatically dropped in price


The harder part is switching gears myself and utilizing inexpensive 48 volt DC to 24 volt DC converters when designing my current new electric vehicle offering. They are a surprisingly good match to low current LED lighting.

DC current will splash back onto the public stage. We are seeing it already in very long distance transmission lines, electric vehicles, superconductive materials. The development effort needed to bring this to pass has been going on for a while. To the observing public the change will appear to happen overnight.

Reinventing The Wheel for Lean Logistics

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Mankind started out as hunters and gatherers.  As this Chinese proverb reminds us, “Man who sits on side of mountain waiting for roast duck to fly into mouth, waits a long time.”  The goods were not coming to the man.  … Continue reading